You’re beginning a customized metallic cutout firm. You’ve selected waterjet over laser however you’re anxious you received’t have the ability to deal with the machine.
That’s okay. Waterjet machines aren’t as tough to keep up as you would possibly suppose. Maintain scrolling for a fast take a look at easy methods to preserve your waterjet machine.
1. Be Positive Your Surroundings Is Clear Earlier than Beginning
Clear is a relative idea. You would possibly suppose your house is clear however is it freed from abrasive particles that may injury your machine?
In the event you’re working a store, you in all probability don’t have a clear sufficient house to carry out upkeep in your machine. You would possibly want a “clear room” within the sense of a room that’s stuffed with clear air and retains a better air stress inside than out. However you wish to guarantee you will have a sufficiently clear house inside your store.
Make certain you’ve swept all particles from no matter floor you propose on engaged on. Then vacuum the floor with a filtered vacuum.
Ensure that all operations in your store have ceased for at the very least a couple of hours. And be certain air flow followers are stored on low for these few hours. You don’t need the air flow system kicking up particles that may land in your machine when you’re taking it aside.
2. Regularly Verify For Leaks Within the Pump and Excessive-Strain Elements
You’re working with an especially high-pressured machine. The plumbing on the machine may bust a leak at any second.
In the event you let any of those leaks go for too lengthy, not solely do you lose out on efficiency, however you would possibly get a full blowout someday. You might be risking damage on your self and in your workers.
Everlasting injury to the machine may come from a leaking element. You would possibly lose the element, however you would possibly lose different elements of the machine as nicely.
three. Preventative Upkeep Software program Is a Should
Not all waterjet cutters include preventative upkeep software program, however you should purchase software program that retains monitor of upkeep. An excellent system retains monitor of plumbing, filters, pumps, abrasive tanks and water tanks.
In the event you can’t discover a good software program system to maintain monitor of your upkeep, you would possibly wish to rent an everyday upkeep individual to examine in your machine. Outsourcing may aid you maintain your machine working with out the headache of tearing it down. And even in the event you regularly preserve your machine, it’s all the time good to have a second pair of eyes in your machine in case you missed one thing.
Earlier than you begin by yourself with upkeep, be taught extra about outsourcing upkeep to an skilled.
four. Examine Your Desk Slats As soon as Each Month
Your machine doubtless makes use of desk slats to mean you can work on heavy supplies simply. The slats present higher load-bearing than an everyday floor.
The slats have to be the identical peak as the complete work floor otherwise you get not so degree cuts. That is why you could examine each slat as soon as a month. Any slat that’s weak or worn down must be changed.
You may also rotate the slats. It will maintain them from sporting down as rapidly. And also you’ll lower your expenses in the event you maintain doing this regularly.
5. Maintain Spare Components Useful
Your operation depends on a machine that consistently runs. If it breaks down, that could possibly be delayed orders. You actually don’t wish to face offended prospects.
How do you retain this from taking place? Spare elements.
No matter elements would possibly burst or break have to have a backup. This implies plumbing and slats and nozzles. Maintain bins of those in storage so you possibly can rapidly substitute them and get again to chopping what you’re going to promote.
6. Take away the Abrasive Materials and Different Particles From the Tank
In the event you don’t have a solids elimination system in your tanks, you’re going to wish to scrub the tanks frequently. It will take some downtime.
You should definitely talk together with your workers on when your subsequent upkeep and cleansing can be. Then they’ll plan different work to do when you tear down the machine and clear it.
In the event you don’t clear out the tanks, you’ll lose capability on the cutter. You’ll finally render your machine unusable.
7. Ultrasonic Cleansing
You could get the particles off your nozzle with out corroding the nozzle. How are you going to perform this?
Ultrasonic cleansing, that’s how. You’ll want a bottle of white vinegar and an ultrasonic cleaner to take away the particles.
How does this work?
It makes use of high-frequency soundwaves shot via a liquid to take away particles from submerged objects. This expertise is the easiest way to get particles out of crevices like nozzles and straws the place you may not have the ability to attain.
eight. Make Positive Your Abrasive Is Excessive-High quality
The a part of your waterjet’s operation that permits it to chop via dense supplies is your abrasive. Earlier than we work out easy methods to use abrasive with high-pressure water, we may solely reduce gentle supplies.
In case your abrasive sucks, you’re going to have a tough time chopping what you want. This implies sourcing high-quality abrasive. It additionally means holding it dry and clear.
In the event you let any paper or plastic get into the abrasive hopper, you’re going to negatively affect the effectiveness of your cuts. This implies speaking together with your workers and making a protocol for them to observe when filling the hopper.
9. High quality Water Is Crucial
You may check the water coming into your machine. In the event you’re in the USA, you actually don’t have to fret until your water is coming from a nicely.
If the water high quality is poor, you’ll cut back the longevity of your machine. You’ll blow seals and corrode plumbing.
If the water high quality is poor, be certain you employ a water remedy system.